Archive for the ‘3D CAD’ Category

Is it a Part… or a Toolbox Part?

Wednesday, August 10th, 2011

I was recently talking with one of our customer’s that designs fixtures and related equipment.  Fortunately, this customer is using SolidWorks Professional and has SolidWorks Toolbox for fasteners and hardware to make his life easier!  His dilemma was he no longer wanted to have the Toolbox components of his assembly identified as Toolbox components.  He wanted a group of fasteners that originated as Toolbox parts to be treated as normal parts.

What I found interesting is that a Toolbox part is identified by an internal flag in the file that makes it just that – a Toolbox part.  Even better is that the flag can be turned off!  This is accomplished by using a utility called ‘Set Document Property’.  You can find this tool in your SolidWorks installation folder under the “\Toolbox\data utilities” subfolder – named “sldsetdocprop.exe”.  Browse to this folder location, double-click on the file to run it. Once the ‘Set Document Property’ utility is running, the process is simple.

1.  The Toolbox file(s) should be saved in a location outside of the Toolbox folder on your hard drive. Then close your assembly and related SolidWorks part files. This is to allow the utility write access to the file(s).
2.  Click on the ‘Add Files…’ button and browse to the location of the Toolbox part(s).
3.  Change the ‘Property State: Yes’ radio button to ‘Property state: No’.
4.  Click on ‘Update Status’.
5.  Click ‘Close’.

Now when you re-open the assembly, your Toolbox icon in the Assembly Feature Tree has changed to a normal part icon.  Also, after a bit more research, I discovered that turning off this flag is one method of allowing a PDM system, like WorkGroup PDM, to check in your part into the vault when the WPDM options are set to not check in Toolbox parts.
2011-0808 Set Document Property

Bill Reuss

Bill Reuss, CSWE, CSWST, CSPST
Application Support Engineer
3DVision Technologies

SolidWorks Tips & Tricks: Sketching a LINE attached (but NOT Tangent) to a Circle/Arc

Wednesday, August 3rd, 2011

Tired of trying to sketch a line attached to a circle, but it always makes a TANGENT line ?
EASY… After you click to start your line and move away (it will try to do a tangent line), go back and “touch” (float over) the circle. Now when you move away, NO TANGENCY !!
SUPER EASY !!

Now there is ~really~ another way too… But it involves speed and luck…
IF you can click your start point for your line on the circle BEFORE the quadrant points light up, it won’t make a tangent line either. If you can get this one, you can probably hit a fastball too, because you have less than 1 second…
Have fun !

Randy Simmons

Randy Simmons
Application Engineer, CSWP
3DVision Technologies

Instant3D…do you use it?

Monday, July 25th, 2011

Instant3D has been a feature of SolidWorks for years but are you using it?  Maybe the right questions to ask are “what is Instant3D and why would you want to use it?”

Let’s start with the first part of that, “What is Instant3D”.  It lets you quickly create and modify geometry by using drag handles and scales.  You can use Instant3D in parts and assemblies.  To turn it on, select the “Features” toolbar and select “Instant3D” which is on the far right end of the toolbar.

Command

The second part of the question, “Why would you want to use it” is a little more subjective.  If you need to change a dimension, you have the ability to just select the model face which will show the dimensions making it very quick to modify the model.

 Face Select

 This option is great when you are not “sure” of the design and you have some dimensions on the model.  The dimensions have a small blue dot at the end of the extension line which is what you left click and hold on.  Then a scale will show up that you can “drag-n-drop” on for your new dimensional value.

Scale

Another great way that you can use Instant3D is when you want to create an Extrude.  When you are done sketching and exit, select a segment of the sketch which will activate an arrow. 

Sketch

This arrow will allow you to drag it away from the model, creating a boss extrude, or into the model creating an extrude cut.

Extrude

This is just the basics of Instant3D.  I suggest you try it out and see how it can help you be more productive.

Josh Spencer

Josh Spencer
Application Engineer
3DVision Technologies

Convert Durometer to Young’s Modulus

Thursday, July 14th, 2011

If you work with rubber and plastic materials frequently, you more than likely have access to a stress-strain curve for use in Simulation.  What can you do, though, if you don’t have all the required material properties for analysis?  If you’ve ever searched for material properties via MatWeb, IDES or other sources, you’ll likely find the hardness of plastics and rubbers listed in Shore-A or Shore-D – and no Young’s Modulus.  Fear not!  There is a simple calculation to convert a Shore durometer to Young’s Modulus, which is sufficient to get you started with your analysis work.

Before I show you the calculation, you should be aware that there is not a direct relationship between a Shore scale and Young’s Modulus!  The calculation allows you to approximate ‘E’ based on a range of Shore-A (20 to 80) or Shore-D (30 to 85) durometers for simple static analysis.**  If you routinely work with plastic and rubber materials, you should be using SolidWorks Simulation Premium with the actual stress-strain curve for the material(s) you design with!

For a durometer given in Shore-A, multiply this value by 0.0235.  Then subtract 0.6403 from this result.  The next step is to find the inverse base-e logarithm of this new result.  The answer is an approximation for Young’s Modulus in megapascals (MPa).  To convert this to pounds per square inch (psi), simply multiply this number by 145.0377.  If you’re like me, word problems were never a strong suit!  Here are the equations to input into Excel for a Shore-A or Shore-D durometer – or download the Excel spreadsheet here.

Shore-A to Young’s Modulus (in MPa):
=EXP((Shore-A Durometer)*0.0235-0.6403)

Shore-D to Young’s Modulus (in MPa):
=EXP((Shore-D Durometer + 50)*0.0235-0.6403)

Replace the ‘Shore-A Durometer’ or ‘Shore-D Durometer’ with either a number or the cell location of the value.

** Making Engineering decisions based upon analysis results with this “material property conversion” is not recommended.

Bill Reuss

Bill Reuss, CSWE, CSWST, CSPST
Application Support Engineer
3DVision Technologies

Dimension Printed Simulation Verified Blow Off Valve Adapter

Wednesday, June 29th, 2011

Adding a new Blitz Blow Off Valve (BOV) to an aftermarket turbo system lead to no clearance between the valve and the hood of the vehicle.  An adapter was needed to drop the BOV from the high pressure pipe outlet to between the twin cooling fans behind the radiator.

 

High Pressure Pipe Assembly

High Pressure Pipe Assembly


BOV Adapter

BOV Adapter

The problem statement is as follows:

A custom adapter was developed to accommodate hood clearance.  Before final fabrication out of aluminum a prototype was “printed” using a Dimension Rapid Prototype Printer.  The printed ABS parts are inherently porous and needed to be sealed in order to hold pressure.  The part was dipped quickly  in acetone and then washed thoroughly with soapy water to seal the pores.  The part was then tested to 110 PSI on a test bench before failure.  A second part was then tested on the car.

Because operating pressure is only 10 PSI, a FOS of 10 was provided by the design.

110 PSI Failure

110 PSI Failure

The second consideration is that the BOV is cantilevered off of the high pressure pipe bung .  The BOV weighs approximately 1/8th of a pound. Adding this to the loading still produced a FOS of   5.

Combined Load

Combined Load

Simulation verified the physical test results and showed that the printed part holds up to the design requirements. The printed ABS adapter works so well an aluminum version was never fabricated.  110 passes down the 1/4 mile drag strip, 1000′s of miles, and 4 autocross seasons, and the little plastic adapter keeps on going.

Robert Warren

Robert Warren
Application Support Engineer
CSWP / CSWST / CSWI / CSPS
3DVision Technologies

SolidWorks 2012 Hands-On Live Beta Testing

Wednesday, June 29th, 2011

It’s that time again. Time to start thinking about the SolidWorks 2012 Beta program.

Have you ever participated in a SolidWorks Beta program? Do you like to see and try the new SolidWorks functionality before service pack zero? Would you be interested in a “Beta Hands-On Test Drive” with our Technical Team at 3DVision Technologies? If so, we have the event for you!

Working in conjunction with the SolidWorks Territory Technical Manager, Larry Moore, the 3DVision Technical Team will be setting up our training labs with SolidWorks 2012 Beta Software.

All you have to do is commit a few hours of your time to use SolidWorks Beta software and bring your CAD files. We’ll take care of the setup and installation! In order to participate, you must have a current Customer Portal login, sign up to participate in the SolidWorks 2012 Beta Program (at beta.solidworks.com) and agree to the non-disclosure agreement, and commit to a two-hour time slot at our Training Lab.

We’ll be hosting the “2012 Beta Test Drive” at our Cincinnati office on July 22, 2011. Attendees will be registered to win a 32 GB IPod Touch! To participate please register for one of the following sessions.

8:00 a.m. until 10:00 a.m.
10:30 a.m. until 12:30 p.m.
1:30 p.m. until 3:30 p.m.

Each time slot has a limit of ten (10) people, so be sure to sign up soon. At the end of each session, our Technical Team will give a short presentation on best practices for migrating to a new version of SolidWorks.

So what are you waiting for? Register today and we look forward to seeing you for the “2012 SolidWorks Beta Test Drive”!

Carrie Cavanaugh

Carrie Patrick
Marketing Manager
3DVision Technologies

Are You Ready to Beta?

Monday, June 27th, 2011

I hope you are ready to start Beta testing because it was just released today!!!

How do you become a Beta tester?  You need to log into the customer portal and under user preferences, select to become a Beta tester.  Now you can download and test 2012 and participate in the beta events .  There are many great prizes that you could win if you find bugs in the Beta version of 2012.

Download it today and happy Beta-ing.

Josh Spencer

Josh Spencer
Application Engineer
3DVision Technologies

The 2011-2012 SolidWorks Student Edition is now available

Tuesday, June 21st, 2011

If you are student looking for a way to learn or better yet improve your SolidWorks skills, the 2011-2012 SolidWorks Student Edition is now available for purchase.

For as little as $139 you get a 12-month student license which includes SolidWorks Premium software and SolidWorks Simulation design validation tools just to name a few.

With SolidWorks skills you will have a clear advantage in the engineering or industrial job markets. The easy-to-use SolidWorks Student Edition lets you sharpen your skills outside the classroom as you learn to design better products.

The SolidWorks Student Edition is available to high school and degree-seeking students of full-time faculty members using the software for personal learning or academic purposes. Proof of eligibility is required before you can complete your purchase.

A “degree-seeking student” is defined as a student who can confirm enrollment in a degree-granting program, or who can confirm full-time enrollment in a certificate-granting program. Commercial and institutional use is strictly prohibited.

Please note:
Software ceases to function 12 months after registration
Subscription support service is not included
Your license may not be upgraded
Email support is available for installation and registration
Registration requires internet access

The SolidWorks Student Edition can be purchased now at the 3DVision Technologies e-store. Click here for more information or to buy now.

Carrie Cavanaugh

Carrie Patrick
Marketing Manager
3DVision Technologies

“Save As” vs “Save As Copy” PART 2 (get a drawing for “free”??)

Monday, June 13th, 2011

In my last blog I discussed the IMPORTANT difference between Save As and Save As Copy in SolidWorks.

http://www.3dvision.com/wordpress/index.php/2011/06/09/save-as-vs-save-as-copy/

Now I am going to help you with what to do if you have screwed this up in the past !!

Once you understand how this works, you can FIX any references that you have messed up, AND even be able to get a Drawing of a part “FOR FREE” !

Using the FILE–OPEN window, browse to an assembly or a drawing that has incorrect references to a file.
BEFORE you hit the OPEN button, click the REFERENCES button.
You can DOUBLE CLICK on any of the referenced files, and BROWSE to a file that you would like it to reference (i.e. the correct one), OK that window, and THEN hit OPEN.
The references will be swapped !

You can also use this to get a drawing of a part for “free”.
If you have a drawing that looks like a drawing you would like to make of a different part, use the FILE–OPEN window to browse to the drawing, hit the REFERENCES button, double click the existing part file, browse to the file you want to get a drawing of, close the window, and hit the open button.
FREE DRAWING !!

Randy Simmons

Randy Simmons
Application Engineer, CSWP
3DVision Technologies

“Save As” vs. “Save As COPY”

Thursday, June 9th, 2011

I know this may be “Basic Knowledge” to a lot of you, but I still see people struggling with this and screwing up their assemblies and drawings all the time because they don’t understand it.

The only IMPORTANT thing to know about this in SolidWorks is that if you have an OPEN assembly or an OPEN drawing and you do a SAVE AS on one of the files that the assembly or drawing is referencing, it will make the assembly or drawing look at the NEW file instead of the old file !!

SAVE AS COPY will maintain the existing references, and just make a new file on the hard drive for that part.

Once you understand THAT, you will be MUCH happier in SolidWorks.

Randy Simmons

Randy Simmons
Application Engineer, CSWP
3DVision Technologies